Our Services
Comprehensive Lean Six Sigma services tailored to your unique operational challenges. Every engagement is designed to deliver measurable, sustainable results.
The Methods We Use — Matched to Your Project Scope
We don’t force every problem into the same tool. We select the right improvement method based on the scope and effort your project demands — scaling from a focused A3, to a rapid Kaizen event, to a full DMAIC Six Sigma project.
A3 Problem Solving
A single-page, structured method to work through one well-defined problem — from background and root-cause analysis to countermeasures and follow-up.
When to use it: Use when a specific, recurring problem has a clear owner and you want a disciplined, teachable way to reach root cause without pulling a full team offline.
Kaizen Event
A rapid, hands-on improvement burst where a cross-functional team redesigns and implements changes to a targeted process in under a week.
When to use it: Use when a process area is known to be broken, momentum matters, and you need visible results and strong team engagement fast.
Six Sigma Project (DMAIC)
A structured DMAIC project — Define, Measure, Analyze, Improve, Control — using statistical analysis to eliminate variation and defects when the root cause is unknown.
When to use it: Use when the problem is chronic, costly, and statistically complex, the cause is unclear, and data-driven rigor is required to prove and sustain the gains.
Not sure which fits? Many engagements start with an A3 or Kaizen event and escalate to a Six Sigma project only when the data shows the root cause is complex. We help you choose the lightest method that will solve the problem for good. Read our guide to choosing the right method →
Lean Six Sigma Implementation
DMAIC & DFSS methodology deployment for systematic process improvement and variation reduction.
Kaizen Events
3-5 day rapid improvement workshops that deliver 6 months of results in less than a week.
5S Workplace Organization
Visual management and workplace efficiency through Sort, Set, Shine, Standardize, Sustain.
Value Stream Mapping
Current and future state mapping to visualize flow and identify waste elimination opportunities.
Standard Work Development
SOPs, work instructions, and training materials to standardize best practices.
Total Productive Maintenance
OEE improvement and autonomous maintenance programs for maximum equipment reliability.
Process Capability Studies
Cpk analysis and SPC implementation to ensure processes meet specifications consistently.
Transactional Lean (Office & Service Processes)
Lean isn’t just for the shop floor. Apply the same waste-elimination discipline to office, administrative, and service workflows — where most lead time actually hides.
Continuous Improvement Culture
Build CI infrastructure, A3 thinking, and coaching capabilities across your organization.
Case Studies
Real results from real manufacturers
ROI Calculator
Discover your improvement potential
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Lean Six Sigma insights & best practices
Extend your results with the Exceleor LLC ecosystem:
Need training for your team?
Applied Guidance — Lean Six Sigma belts, auditor certification & workforce development
Need executive leadership?
ConsultFactor — Fractional COO, CTO & C-suite for execution & turnarounds
Need ISO certification?
Exceleor — ISO 9001, AS9100, IATF 16949 certification consulting
Need EHS compliance auditing?
ComplianceFortress — Independent OSHA, EPA & safety audits
Need supply chain optimization?
SupplySourceSync — Vendor management, logistics & DFARS compliance
Need digital transformation?
OPZ360 — Industry 4.0, IoT, AI/ML & smart factory implementation
The "Sustain" Phase: ExceleorQMS
Every QMSLean engagement ends with a critical question: how do you make improvements stick? ExceleorQMS is the compliance management platform that ensures your Lean gains hold — continuously tracked, continuously measured.
Executive Dashboards
Real-time KPI tracking showing the impact of every Lean initiative
Gap Analysis
Compliance scores improve visibly as optimizations take effect
CAPA Management
5 Why, Fishbone, 8D root cause tools built into workflows
Document Control
SOPs and work instructions stay version-controlled after Lean events
Not sure which service fits?
Take our free ROI assessment to discover where the biggest improvement opportunities lie.